How to transition into a Controls Engineer career after graduation

Transitioning into a career as a Controls Engineer after graduation requires a combination of solid academic background, hands-on experience, and specialized skills. Controls engineers are critical to the design, implementation, and optimization of control systems that are used to automate processes in a wide range of industries, from manufacturing and energy to robotics and aerospace. In this article, we will explore the steps necessary for a successful transition into the field of controls engineering, including the education and certifications needed, practical experience, and essential skills for success.

1. Pursue a Relevant Degree

The foundation for a career in controls engineering begins with obtaining the right educational background. A bachelor’s degree in a relevant field is the first step. Common degrees for aspiring controls engineers include:

• Bachelor’s Degree in Electrical Engineering ? This is one of the most common degrees pursued by controls engineers. Electrical engineering programs cover key subjects such as circuits, control systems, electronics, and automation, providing a strong foundation for a career in controls engineering.
• Bachelor’s Degree in Mechatronics Engineering ? Mechatronics is an interdisciplinary field that combines electrical, mechanical, and software engineering. A degree in mechatronics prepares students for working on integrated control systems that involve both mechanical and electrical components.
• Bachelor’s Degree in Robotics or Automation Engineering ? For those specifically interested in automation and robotics, a degree in robotics or automation engineering focuses on control systems, robotics, sensors, and industrial automation, making it a great fit for a career in controls engineering.

While a bachelor’s degree is often sufficient for entry-level positions in controls engineering, a master’s degree in control systems engineering or a related field can offer a competitive edge and open the door to more advanced roles.

2. Gain Practical Experience

In addition to academic education, hands-on experience is crucial for transitioning into a controls engineering career. Here are some practical ways to gain relevant experience:

• Internships and Co-op Programs ? Many universities offer internships and cooperative education programs with companies in industries like manufacturing, energy, and robotics. These programs allow students to work alongside professionals, gaining real-world experience and making valuable industry connections.
• Capstone Projects ? Many engineering degree programs include capstone projects, where students work on real-world problems, either individually or in teams. Participating in these projects gives you practical experience in control systems design and implementation.
• Research Assistant Positions ? Some students may have the opportunity to work as research assistants, collaborating with professors or industry partners on projects involving control systems, automation, and robotics. These positions provide valuable exposure to cutting-edge technologies and research in the field.

By gaining practical experience through internships, co-ops, and research projects, you can build a strong foundation in controls engineering and make yourself more attractive to potential employers.

3. Develop Key Skills and Knowledge Areas

To succeed as a Controls Engineer, it is essential to develop a specific set of technical and soft skills. These include:

• Control System Design ? Controls engineers must be proficient in designing control systems that regulate processes, machinery, and systems. This includes knowledge of control strategies such as PID control, feedforward control, and model-based predictive control (MPC).
• Programming and Software Tools ? Controls engineers use various software tools to design, simulate, and program control systems. Proficiency in programming languages like C, C++, Python, and MATLAB is essential, as is familiarity with simulation tools like Simulink and control system design software like LabVIEW.
• PLC Programming and SCADA Systems ? Understanding how to program and troubleshoot PLCs (Programmable Logic Controllers) is critical for many controls engineers, especially those working in manufacturing and automation. Familiarity with SCADA (Supervisory Control and Data Acquisition) systems is also valuable for remote monitoring and control.
• Mathematics and System Modeling ? A strong grasp of mathematics, especially in areas like differential equations, linear algebra, and optimization, is essential for modeling and analyzing control systems. Engineers must be able to mathematically represent physical systems and design control strategies that achieve the desired outcomes.
• Problem-Solving and Critical Thinking ? Controls engineers face complex challenges and must be able to think critically to solve problems. They need to identify issues, analyze data, and design solutions that improve system performance and safety.
• Communication and Collaboration ? Controls engineers work closely with multidisciplinary teams, including electrical, mechanical, and software engineers, as well as operations and production staff. Strong communication skills are necessary to explain complex ideas, collaborate on design solutions, and coordinate with other team members.

By developing these technical and soft skills, you will be well-equipped to tackle the challenges of controls engineering and advance your career in the field.

4. Obtain Relevant Certifications

Certifications are a great way to demonstrate your expertise and knowledge in controls engineering, making you a more competitive candidate in the job market. Some of the most valuable certifications for controls engineers include:

• Certified Control Systems Technician (CCST) ? Offered by the International Society of Automation (ISA), this certification demonstrates expertise in the installation, maintenance, and troubleshooting of control systems. It is especially useful for engineers working with automated systems in manufacturing and industrial environments.
• Certified Automation Professional (CAP) ? The CAP certification is designed for professionals who work in the automation industry. It covers topics such as control systems, instrumentation, and process automation, and is ideal for those looking to specialize in automation and control systems.
• Professional Engineer (PE) License ? Obtaining a PE license can significantly enhance your credibility and career prospects as a controls engineer. To become licensed, you will need to pass the Fundamentals of Engineering (FE) exam, gain relevant work experience, and pass the Professional Engineer exam.
• PLC Programming Certification ? Since PLCs are central to control systems, certification in PLC programming is highly valued. Many organizations offer training programs and certifications in PLC programming, which demonstrate proficiency in programming and troubleshooting these systems.

Obtaining these certifications can provide you with the specialized knowledge needed to excel as a controls engineer and increase your career opportunities in the field.

5. Networking and Professional Development

Networking is a critical part of transitioning into a controls engineering career. Joining professional organizations, attending conferences, and participating in online forums can help you connect with other engineers, learn about job opportunities, and stay updated on industry trends. Here are some networking strategies:

• Join Professional Organizations ? Organizations like the International Society of Automation (ISA) and the Control System Society (CSS) offer resources, networking opportunities, and access to industry events and conferences. These organizations are great for staying informed about new developments in the field and meeting other professionals.
• Attend Industry Conferences ? Conferences and workshops focused on automation, robotics, and control systems provide opportunities to learn from industry experts, showcase your work, and network with potential employers.
• Leverage LinkedIn ? LinkedIn is a valuable tool for connecting with industry professionals, joining relevant groups, and finding job opportunities. By actively engaging in discussions and sharing your knowledge, you can increase your visibility and expand your professional network.

6. Apply for Entry-Level Controls Engineering Jobs

Once you have gained the necessary education, skills, and experience, it's time to apply for entry-level controls engineering positions. To improve your chances of landing a job, consider the following tips:

• Tailor Your Resume ? Focus on highlighting your relevant education, certifications, internships, and projects. Be sure to emphasize your experience with control systems design, programming, and troubleshooting.
• Prepare for Interviews ? Be ready to discuss your academic background, hands-on experience, and problem-solving skills. Employers will want to know how you approach challenges and whether you can contribute to the team.
• Seek Mentorship ? Finding a mentor in the field can help guide you through the transition and provide valuable advice on career development. Mentors can offer insights into industry best practices and help you navigate complex situations in your early career.

Conclusion

Transitioning into a controls engineering career after graduation requires a combination of education, practical experience, certifications, and networking. By pursuing the right degree, gaining hands-on experience through internships and projects, and developing essential technical and soft skills, you can successfully enter this dynamic and rewarding field. Obtaining certifications, networking with professionals, and staying updated on industry trends will help you advance in your career and make valuable contributions to the design and optimization of control systems across a wide range of industries.